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Xerox WorkCentre 5790 Family 5735 5740 5745 5755 5775

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Xerox WorkCentre 5790 Family 5735 5740 5745 5755 5775 Manuel de service

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Description

Xerox WorkCentre 5790 Family 5735 5740 5745 5755 5775 Multifunctional Printer Service Manual (708P90841)
Edition of November 2014

Xerox WorkCentre 5735
Xerox WorkCentre 5740
Xerox WorkCentre 5745
Xerox WorkCentre 5755
Xerox WorkCentre 5775
Xerox WorkCentre 5790

About This Manual
This manual is part of a multinational service documentation system that is structured in the standard Xerox service manual format.

Organization
The service manual is the document used as the primary information source for repairing and maintaining this family of products and is available as EDOC on a CDROM, or in PDF format.

Section 1 Service Call Procedures
This section is used to start and complete a service call. The procedures in this section will either direct you to a Repair Analysis Procedure (RAP), or identify a faulty component or subassembly.

Section 2 Status Indicator Repair Analysis Procedures
This section contains the Repair Analysis Procedures (RAPs) and checkouts necessary to diagnose, isolate and repair faults other than image quality faults.

Section 3 Image Quality
This section contains the Image Quality Repair Analysis Procedures (IQ RAPs), checkouts and setup procedures necessary to diagnose, isolate and repair image quality faults.

Section 4 Repairs/Adjustments
This section contains the instructions for removal, replacement, and adjustment of parts within the machine.

Section 5 Parts List
This section contains the detailed and illustrated spare parts list. Any part that is spared or that must be removed to access a spared part is illustrated.

Section 6 General Procedures / Information
This section contains all other procedures, product specifications and general information. It also contains Tag / MOD information. The abbreviations used in this Manual are in GP 40 Glossary of Terms, Acronyms and Abbreviations.

Section 7 Wiring Data
This section contains PWB locations, PJ Locations and Wiring Diagrams.

Section 8 Accessories
This section contains details of any accessories that the machine may have.

Publication Comments Sheet
A Publication Comment Sheet is provided at the rear of the PDF version of the manual.

SCP 1 Initial Actions 1-3
SCP 2 First Call Actions  1-4
SCP 3 Normal Call Actions . 1-4
SCP 4 Fault Analysis. 1-5
SCP 5 Subsystem Maintenance 1-7
SCP 6 Final Actions  1-9
SCP 7 Machine Features  1-9
Chain 1 - Standby Power
01-300 Front Door Open RAP. 2-5
01-305 Left Hand Door Open RAP 2-7
01A Ground Distribution RAP 2-8
01B 0V Distribution RAP . 2-20
01C AC Power RAP  2-33
01D +3.3V Distribution RAP 2-36
01E +5V Distribution RAP. 2-39
01F +12V Distribution RAP . 2-42
01G +24V Distribution RAP. 2-45
01H Short Circuit and Overload RAP 2-52
01J Power On and LVPS Control Signal RAP  2-57
01K Sleep Mode RAP . 2-59
Chain 2 - User Interface
02-309 UI Control Panel Button or Touch Screen RAP  2-65
02-320, 02-380 UI Communication Test RAP. 2-65
02-390, 02-391, 02-704, 02-706 UI Software Error RAP  2-66
02-392 Custom Services Access RAP 2-66
02-705, 02-707, 02-709, 02-712, 02-715 UI Failure RAP . 2-67
Chain 3 - Machine Run Control
03-300, 306, 461, 482, 805, 870 Single Board Controller PWB to IOT PWB Error RAP 2-69
03-310 Single Board Controller PWB to UI Error RAP 2-71
03-315, 325, 347, 348, 349, 355, 400 Single Board Controller PWB Failure RAP . 2-72
03-320 to 03-324 Single Board Controller PWB to DADH Error RAP. 2-72
03-330, 03-462 Single Board Controller PWB to Scanner Fault Entry RAP . 2-76
03-330A, 03-462A Single Board Controller PWB to Scanner Fault RAP (W/O TAG 150) 2-76
03-330B, 03-462B Single Board Controller PWB to Scanner Fault RAP (W/TAG 150) 2-79
03-336 FAX Card Self Test Failure RAP. 2-81
03-338 FAX Communication Error RAP 2-82
03-340, 03-416 Single Board Controller PWB to Network Controller Fault RAP  2-82
03-350, 03-351, 03-354 IOT to Tray 1 and Tray 2 PWB Error RAP 2-83
03-359, 03-407 HCF Communications and Detection Error RAP . 2-84
03-360, 03-408 to 03-410, 03-418 IOT to Output Device Error RAP  2-86
03-365 IOT Bus Failure RAP. 2-88
03-366 IOT to Tray 5 Module Communication Failure RAP 2-89
03-367 S2X Data Transmission Failure RAP 2-91
03-371, 03-372 Fuser and Xerographic CRUM Communication Error RAP . 2-91
03-374 Power Off Failure RAP 2-94
03-395, 396, 852, 853 IOT PWB Fault RAP 2-96
03-397 Main Motor Not Controlled RAP 2-97
03-401, 03-403 Fax Not Detected RAP. 2-99
03-412 Foreign Device PWB Fault RAP . 2-99
03-415 Tray 5 Module Not Detected / Confirmed RAP . 2-101
03-417 Incompatible Fax Software RAP . 2-103
03-419, 03-420 Incompatible Software RAP. 2-103
03-423, 424, 433, 434, 821, 822, 831, 832 Print Command Late RAP. 2-104
03-480 IOT +24V Supply Failure RAP  2-104
03-700, 03-780, 03-785, 03-790 Power On / Power Off Event Fault RAP 2-105
03-720 ODIO Time-out Error RAP  2-105
03-770 IOT PWB Software Reset RAP. 2-106
03-777 Power Loss Detected RAP 2-106
03A Single Board Controller PWB Module Cooling Fan Failure RAP . 2-107
03B Mark Service Unavailable RAP 2-107
03C Hard Disk Failure RAP. 2-108
03D Software Module Failure RAP . 2-108
03E Foreign Device PWB Fault RAP  2-109
Chain 4 - Main Drives
04A Main Drive Motor and Photoreceptor Motor RAP  2-111
Chain 5 - DADH
05-300 DADH Open RAP 2-113
05-305 DADH Top Cover Open RAP 2-114
05-310 Document too Short RAP 2-116
05-330, 05-331 DADH Feed Sensor Failure Entry RAP . 2-116
05-330A, 05-331A DADH Feed Sensor Failure RAP (35 ppm). 2-117
05-330B, 05-331B DADH Feed Sensor Failure RAP (40 to 90 ppm) 2-119
05-335 DADH Takeaway Sensor Failure RAP 2-122
05-340 DADH Registration Sensor Failure RAP. 2-124
05-345, 05-346 DADH Exit Sensor Failure RAP. 2-126
05-350, 05-352 DADH CVT Sensor Failure RAP 2-129
05A DADH Other Faults RAP 2-132
05B DADH Document Present Sensor Failure Entry RAP 2-132
05C Document Size Sensor Failure Entry RAP  2-133
05D DADH Motor Failure RAP 2-133
05E DADH Feed Clutch Failure RAP  2-135
05F Damaged Documents RAP 2-136
05G DADH Document Present Sensor Failure RAP (35 ppm) . 2-137
05H DADH Document Present Sensor Failure RAP (40-90 ppm)  2-138
05J Document Size Sensor Failure RAP (35 ppm). 2-139
05K Document Size Sensor Failure RAP (40-90 ppm) . 2-142
Chain 6 - ROS
06-020 ROS Motor Failure RAP 2-145
06-340 ROS Laser Failure RAP 2-147
06-350 ROS Laser Not Under Control RAP 2-149
Chain 7 - Paper Supply
07-301 Tray 1 Open During Run RAP. 2-151
07-302 Tray 2 Open During Run RAP. 2-153
07-303 Tray 3 Open During Run Entry RAP . 2-155
07-303A Tray 3 Open During Run RAP (W/O TAG 151)  2-155
07-303B Tray 3 Open During Run RAP (W/TAG 151)  2-157
07-304 Tray 4 Open During Run Entry RAP . 2-158
07-304A Tray 4 Open During Run RAP (W/O TAG 151)  2-158
07-304B Tray 4 Open During Run RAP (W/TAG 151)  2-160
07-306 Tray 5 Door Open During Run RAP 2-161
07-353 Tray 1 Elevator Lift Failure RAP . 2-162
07-354 Tray 2 Elevator Lift Failure RAP . 2-163
07-355 Tray 3 Elevator Lift Failure Entry RAP  2-165
07-355A Tray 3 Elevator Lift Failure RAP (W/O TAG 151) . 2-165
07-355B Tray 3 Elevator Lift Failure RAP (W/TAG 151) . 2-167
07-360 Tray 4 Elevator Lift Failure Entry RAP  2-170
07-360A Tray 4 Elevator Lift Failure RAP (W/O TAG 151) . 2-170
07-360B Tray 4 Elevator Lift Failure RAP (W/TAG 151) . 2-172
07-372 Tray 5 Undocked During Run RAP. 2-175
07-373 Tray 5 Elevator Lift Failure RAP . 2-177
07-374 Tray 5 Elevator Lower Failure RAP  2-180
07A Tray 1 and Tray 2 Empty RAP. 2-183
07B Tray 3 and Tray 4 False Low Paper Level Entry RAP. 2-184
07C Tray 3 and Tray 4 False Low Paper Level RAP (W/TAG 151)  2-185
07D Bypass Tray RAP  2-186
07E Tray 1 and 2 Wrong Size Paper RAP 2-188
07F Tray 3 or Tray 4 Out of Paper Entry RAP  2-191
07G Tray 3 or Tray 4 Out of Paper RAP (W/TAG 151) . 2-192
07H Tray Out of Service RAP . 2-193
07J Tray 5 Empty RAP 2-194
07K Tray 3 and Tray 4 False Low Paper Level RAP (W/O TAG 151)  2-195
07L Tray 3 or Tray 4 Out of Paper RAP (W/O TAG 151) 2-197
Chain 8 - Paper Transport
08-100 Wait Sensor Jam Entry RAP. 2-199
08-100A Wait Sensor Jam RAP (35-55 ppm) . 2-199
08-100B Wait Sensor Jam RAP (65-90 ppm) . 2-201
08-101 Tray 1 Misfeed RAP 2-203
08-102 Tray 2 Misfeed RAP 2-206
08-103, 08-113 Tray 3 Misfeed Entry RAP . 2-208
08-103A, 08-113A Tray 3 Misfeed RAP (W/O TAG 151) 2-208
08-103B, 08-113B Tray 3 Misfeed RAP (W/TAG 151) 2-210
08-104, 08-114 Tray 4 Misfeed Entry RAP . 2-213
08-104A, 08-114A Tray 4 Misfeed RAP (W/O TAG 151) 2-213
08-104B, 08-114B Tray 4 Misfeed RAP (W/TAG 151) 2-215
08-106 Lead Edge Late to Tray 1 Feed Sensor RAP . 2-218
08-107 Tray 3 Paper Feed Jam RAP (W/O TAG 151)  2-220
08-108 Tray 3 or Tray 4 Paper Feed Jam Entry RAP. 2-222
08-108A Tray 3 or Tray 4 Paper Feed Jam RAP (W/O TAG 151)  2-222
08-108B Tray 3 or Tray 4 Paper Feed Jam RAP (W/TAG 151)  2-224
08-115, 08-117 Tray 5 Misfeed Entry RAP . 2-227
08-115A, 08-117A Tray 5 Misfeed RAP (35-55 ppm) . 2-227
08-115B, 08-117B Tray 5 Misfeed RAP (65-90 ppm) . 2-231
08-131 Lead Edge Late to Tray 3 Exit Sensor RAP (W/TAG 151) . 2-235
08-132 Tray 3 Paper Feed Jam RAP (W/TAG 151) 2-237
08-133 Tray 4 Paper Feed Jam RAP (W/TAG 151) 2-239
08-150, 08-151 Registration Jam Entry RAP 2-240
08-150A, 08-151A Registration Jam RAP (35-55 ppm)  2-241
08-150B, 08-151B Registration Jam RAP (65-90 ppm)  2-243
08-155, 08-156 Bypass Tray Registration Jam Entry RAP. 2-245
08-155A, 08-156A Bypass Tray Registration Jam RAP (35-55 ppm) . 2-245
08-155B, 08-156B Bypass Tray Registration Jam RAP (65-90 ppm) . 2-248
08-160, 08-161 Duplex Paper Path Jam Entry RAP. 2-250
08-160A, 08-161A Duplex Paper Path Jam RAP (35-55 ppm) . 2-251
08-160B, 08-161B Duplex Paper Path Jam RAP (65-90 ppm) . 2-254
08-171 Unexpected Time Out RAP. 2-257
08-174 Missing Pre-release Sheet RAP . 2-257
08-180 Unable to Feed Next Sheet RAP  2-258
08-181 Unexpected Time Out in Simplex Inverted Mode RAP . 2-258
08-182 Unexpected Time Out in Duplex Mode RAP. 2-259
08-190 Post Jam Clearance Initialization RAP . 2-259
Chain 9 - Xerographics
09-060 HVPS Fault RAP. 2-261
09-310, 09-390 Low Toner Sensor Failure RAP. 2-265
09-341, 09-342 Scorotron Cleaning Failure RAP 2-267
09-350 Erase Lamp Failure RAP  2-268
09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor Failure RAP. 2-270
09-365 Relative Humidity Sensor Failure RAP . 2-273
09-370 Developer Temperature Sensor Failure RAP . 2-275
09-375 Ambient Temperature Sensor Failure RAP  2-276
09-380 Waste Toner Door Switch Failure RAP. 2-277
09-399 Incompatible Xerographic Module RAP 2-279
09A Photoreceptor Motor RAP 2-280
09B Waste Toner Full Sensor RAP. 2-281
09C Photoreceptor Fan RAP  2-282
Chain 10 - Fusing and Copy/Print Transportation
10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Switch Entry RAP 2-285
10-101A, 10-102A, 10-103A Lead Edge Late to Fuser Exit Switch RAP (35-55 ppm) . 2-285
10-101B, 10-102B, 10-103B Lead Edge Late to Fuser Exit Switch RAP (65-90 ppm) . 2-289
10-107, 10-108, 10-109, 10-110 Trail Edge Late from Fuser Exit Switch RAP. 2-292
10-120, 10-121, 10-126 IOT Exit Sensor RAP 2-296
10-132, 10-133, 10-134 Lead Edge Late to Inverter Sensor RAP (65-90 ppm) 2-300
10-135, 10-136, 10-137, 10-138 Trail Edge Late from Inverter Sensor RAP 2-302
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360, 10-365, 10-380
Fuser Over Temperature RAP  2-306
10-322, 10-324, 10-325, 10-330, 10-370 Fuser Under Temperature RAP . 2-310
10-399 Fuser Authorization Failure RAP  2-314
10A Fuser Web Motor RAP. 2-314
Chain 11-110 - 2K LCSS
11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP 2-317
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-319-110
Rear Tamper Move Failure RAP. 2-319
11-024-110, 11-025-110 Paddle Roll Failure RAP 2-322
11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP . 2-324
11-043-110, 11-350-110 Hole Punch Operation Failure RAP. 2-328
11-050-110, 11-360-110 Staple Head Operation Failure RAP . 2-331
11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP. 2-334
11-100-110 2K LCSS Paper Entry RAP 2-337
11-110-110 Sheet Late to Hole Punch RAP 2-338
11-130-110, 11-132-110 Paper Exiting to Bin 0 RAP 2-340
11-140-110, 11-142-110 Sheet Late to Bin 1 RAP 2-343
11-300-110, 11-302-110, 11-303-110 Interlocks RAP  2-346
11-320-110, 11-322-110 Ejector Movement Failure RAP . 2-348
11-364-110 Stapling Failure RAP 2-351
11A-110 Offline Stapling Fault RAP 2-354
11B-110 Bin 1 Overload RAP 2-358
11C-110 2K LCSS Initialization Failure RAP. 2-359
11D-110 2K LCSS Power Distribution RAP  2-360
11E-110 2K LCSS to Machine Communications Interface RAP . 2-363
11F-110 2K LCSS PWB DIP Switch Settings RAP. 2-363
11G-110 2K LCSS PWB Damage RAP  2-364
11H-110 Copy Damage in the 2K LCSS RAP. 2-366
11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP. 2-367
11K-110 2K LCSS Poor Stacking RAP . 2-367
Chain 11-120 - 1K LCSS
11-005-120, 11-006-120, 11-310-120, 11-311-120 Front Tamper Move Failure RAP 2-369
11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-319-120
Rear Tamper Move Failure RAP. 2-371
11-024-120, 11-025-120 Paddle Roll Failure RAP 2-374
11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failure RAP . 2-376
11-050-120, 11-360-120 Staple Head Operation Failure RAP 2-380
11-100-120 1K LCSS Paper Entry RAP 2-382
11-130-120, 11-132-120 Paper Exiting to Bin 0 RAP 2-383
11-140-120, 11-142-120 Sheet Late to Bin 1 RAP 2-386
11-300-120, 11-302-120, 11-303-120 Interlocks RAP  2-389
11-320-120, 11-322-120 Ejector Movement Failure RAP . 2-392
11-364-120 Stapling Failure RAP 2-395
11A-120 Bin 1 Overload RAP 2-398
11B-120 Initialization Failure RAP. 2-399
11C-120 1K LCSS Power Distribution RAP  2-400
11D-120 1K LCSS to Machine Communications Interface RAP. 2-403
11E-120 1K LCSS PWB DIP Switch Settings RAP. 2-403
11F-120 1K LCSS PWB Damage RAP. 2-404
11G-120 Copy Damage in the 1K LCSS RAP  2-405
11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP 2-406
11J-120 1K LCSS Poor Stacking RAP 2-406
Chain 11-171 - HVF
11-024-171, 11-026-171 Paddle Roller Position RAP. 2-407
11-044-171 to 11-047-171 Punch Unit Head and Position RAP . 2-409
11-056-171, 11-057-171 Inserter Bottom Plate RAP  2-411
11-061-171, 11-416-171 HVF BM Creasing RAP . 2-413
11-062-171 HVF BM Crease Roll Failure RAP . 2-416
11-063-171, 11-411-171 HVF BM Staple Unit 1 Failure RAP . 2-418
11-065-171, 11-383-171 HVF BM Backstop Failure RAP. 2-420
11-066-171, 11-384-171 HVF BM Tamper Failure RAP . 2-422
11-083-171, 11-440-171 to 11-443-171 Paper Pusher RAP. 2-424
11-100-171, 11-101-171 HVF Entry Sensor RAP . 2-427
11-130-171, 11-132-171 HVF Top Exit Sensor RAP  2-429
11-140-171, 11-142-171 HVF 2nd to Top Exit Sensor RAP . 2-431
11-157-171, 11-161-171 HVF Buffer Position Sensor RAP  2-433
11-158-171, 11-160-171, 162-171, 163-171 HVF BM Entry RAP. 2-435
11-164-171, 11-165-171 HVF Buffer Path RAP 2-438
11-172-171 HVF BM Compiler Exit Jam RAP. 2-441
11-173-171 to 11-177-171 HVF Offset Unit RAP 2-444
11-180-171, 11-182-171 HVF BM Exit Jam RAP 2-446
11-183-171, 11-184-171 HVF BM Paper Jam RAP  2-449
11-185-171 to 11-187-171 Tri-Folder Exit Sensor and Assist Sensor RAP  2-452
11-188-171, 11-189-171 HVF Nip Split RAP. 2-457
11-191-171, 11-193-171, 11-194-171, 11-196-171 Inserter Paper Jam RAP. 2-459
11-198-171, 11-199-171 HVF Paper Jam RAP. 2-463
11-300-171, 11-302-171, 11-303-171 HVF Docking and Interlock RAP . 2-466
11-306-171, 11-309-171 HVF Inserter Interlock RAP . 2-469
11-307-171, 11-308-171 Tri-folder Interlock RAP . 2-471
11-371-171 to 11-377-171 HVF Stapler Position and Priming RAP 2-473
11-380-171 HVF Punch Unit Paper Edge Detect RAP . 2-478
11-392-171 to 11-395-171 HVF Front Tamper Tray RAP. 2-480
11-396-171 to 11-399-171 HVF Rear Tamper Tray RAP 2-482
11-403-171, 11-413-171, 11-414-171 HVF BM Staple Head 2 and Stapler Module RAP 2-484
11-415-171 HVF BM Crease Roll Gate Home RAP 2-486
11-417-171, 11-418-171 HVF BM Flapper RAP . 2-488
11-450-171, 11-456-171 to 11-459-171 HVF Ejector Module RAP. 2-490
11-451-171 to 11-455-171 HVF Ejector Roll and Lower Paddle RAP. 2-493
11-460-171 to 11-462-171 HVF Bin 1 Position RAP. 2-497
11-463-171, 11-464-171 HVF BM +24V Failure RAP . 2-501
11-465-171 to 11-468-171 Paddle Unit Position RAP. 2-503
11-473-171 to 11-478-171 Support Finger Position RAP 2-505
11-479-171 Inserter Paper Length Fault RAP. 2-509
11A-171 HVF Power Distribution RAP 2-513
11B-171 HVF BM to Machine Communications Interface and BM Present RAP 2-517
11C-171 HVF BM Bin 2 Failure RAP  2-518
11D-171 Booklet Quality RAP. 2-520
11E-171 Copy Damage in the HVF BM RAP 2-524
11F-171 Mis-Registration in Stapled and Unstapled Sets RAP  2-525
11G-171 HVF BM Poor Stacking RAP 2-525
11H-171 Pause to Unload (PTU) RAP 2-526
11J-171 Inserter Paper Sensing and +5V Supply RAP. 2-527
11K-171 HVF Initialization Failure RAP  2-531
11L-171 Tri-Folder Not Detected RAP  2-532
11M-171 Curl Suppressor RAP. 2-533
11N-171 Chad Bin Present and Bin Full RAP. 2-534
11P-171 Buffer Clamp RAP  2-537
Chain 12 - Offset Catch Tray
12-301 Offset Catch Tray Failure RAP 2-539
Chain 14 - Scanner
14-110 Scan Carriage Home Sensor Entry RAP  2-541
14-110A Scan Carriage Home Sensor RAP (W/O TAG 150) . 2-541
14-110B Scan Carriage Home Sensor RAP (W/TAG 150) . 2-545
14-310 CCD PWB Not Detected RAP (W/O TAG 150). 2-548
14-320 CVT Active Hot Line in Wrong State RAP  2-550
14-322 Platen Active Hot Line in Wrong State RAP (W/O TAG 150) . 2-550
14-340 Scanner AGC Failure RAP . 2-551
14-703 to 14-706, 712, 714, 716, 718 Failure To Calibrate Entry RAP  2-551
14-703A to 14-706A, 712A, 714A, 716A, 718A Failure To Calibrate RAP (W/O TAG 150)2-552
14-703B to 14-706B, 712B, 714B, 718B Failure To Calibrate RAP (W/TAG 150) 2-554
14-710 NVM Value Out Of Range RAP  2-557
14-720 Scan Length Out Of Range RAP  2-557
14-730 Scanner Application Card Failure RAP. 2-558
14A Scanning Document Size Entry RAP. 2-558
14B Scanning Document Size RAP (W/O TAG 150)  2-559
14C Scanning Document Size RAP (W/TAG 150) 2-562
14D Exposure Lamp Failure RAP. 2-564
Chain 16 - Network Controller
16A Network Error Entry RAP. 2-567
16B FTP or SMB Unable to Connect to Remote Server RAP. 2-567
16C Remote Directory Lock Failed RAP. 2-569
Chain 19 - Image Processing
19-401, 19-402, 19-403 Out of Memory Resources RAP . 2-571
19-404 Compressor Time-out RAP. 2-571
19-406 Loopback DVMA Time-out RAP . 2-572
19-407, 19-408 Middle Function DVMA Time-out RAP  2-572
19-409 Video Job Integrity Fault RAP. 2-573
Chain 20 - Fax
20-302, 20-303 Fax Reset Failure RAP 2-575
20-305 Fax System Low Memory Unrecoverable RAP. 2-575
20-320 Fax Fault Not Cleared RAP  2-576
20-322 Fax Non-Volatile Device not Present RAP 2-576
20-323, 20-324 Fax System Memory Low RAP 2-577
20-327 Extended Fax PWB Failure RAP  2-577
20-331, 20-339, 20-341 Fax Network Line 1 Fault RAP . 2-578
20-332, 20-340 Fax Network Line 2 Fault RAP  2-578
20-342 Fax File Integrity Fault RAP 2-579
20-701 Fax Phone Book Download Failed Entry RAP 2-579
20-701A Fax Phone Book Download Failed RAP (W/O TAG X-001) . 2-580
20-701B Fax Phone Book Download Failed RAP (W/TAG X-001) . 2-580
20-710, 20-711 Image Overwrite Error Entry RAP 2-581
20-710A, 20-711A Image Overwrite Error RAP (W/O TAG X-001). 2-581
20-710B, 20-711B Image Overwrite Error RAP (W/TAG X-001)  2-582
20A Fax Entry RAP . 2-582
20B Unable To Send A Fax RAP 2-583
20C Unable To Send A Fax To Some Machines RAP 2-585
20D Unable To Receive A Fax RAP . 2-586
20E Fax Will Not Print RAP. 2-587
20F Fax Tab Not Available RAP . 2-587
20G Embedded Fax Checkout  2-588
20H Embedded Fax PWB Voltage Checkout (W/O TAG X-001)  2-589
20J Fax Problems on Digital Networks RAP. 2-590
Chain 22 - System Errors
22-300 AHA End of Record Error RAP . 2-591
22-306 to 22-315, 22-801, 22-814 System Error RAP 2-592
22-316, 22-810, 22-820 Capability That Does Not Exist RAP  2-592
22-370 Cannot Communicate to the XSA Database RAP  2-593
22-400 to 22-403, 22-423, 22-426, 22-427, 22-775 Option Install Failure RAP 2-593
22-404 to 22-406 Option Install Failure RAP  2-594
22-407 Embedded Fax Install Failure RAP. 2-594
22-410 to 22-416, 22-423, 22-425, 22-428, 22-777 Option Remove Failure RAP 2-595
22-417 Embedded Fax Remove Failure RAP. 2-595
22-419 Embedded Fax Enable Failure RAP. 2-596
22-421 Embedded Fax Disable Failure RAP  2-596
22-450 Test Pattern Standard Grey Level Too High RAP  2-597
22-451 Test Pattern Average Grey Level Too Low RAP  2-597
22-452 Test Pattern Average Grey Level Too High RAP 2-598
22-760 IQA Factor Set to Maximum RAP . 2-598
22-761 IQA Factor Set to Minimum RAP  2-599
22-774 CPSR File Cabinet Enable Failure RAP . 2-599
22-776 CPSR File Cabinet Disabled Failure RAP  2-600
22-819, 22-831 to 22-837 Time Out Error RAP  2-600
OF - Other Faults
OF1 Audible Noise RAP 2-601
OF2 Touch Screen Failure RAP . 2-607
OF3 Dead Machine RAP. 2-609
OF4 Status Codes and Messages RAP 2-613
OF4a Status Codes in Numerical Order . 2-613
OF4b Status Messages in Alphabetical Order  2-639
OF5 Boot Up Failure RAP. 2-661
OF6 Ozone and Air Systems RAP 2-663
OF7 IOT PWB Diagnostics RAP. 2-664
OF8 Multi-feed RAP 2-666
OF9 False Fuser End of Life RAP. 2-667
OF10 Intermittent Failure RAP 2-668
OF11 Waste Toner Contamination RAP. 2-671
OF12 False Xerographic Module End of Life RAP 2-672
OF13 Convenience Stapler RAP  2-673
OF14 Extensible Interface Platform RAP 2-674
OF15 Xerox Secure Access RAP . 2-674
Image Quality RAPs
IQ1 Image Quality Entry RAP 3-3
IQ2 Defects RAP. 3-10
IQ3 Xerographic RAP 3-14
IQ4 Fuser Module RAP . 3-17
IQ5 Print Damage RAP . 3-17
IQ6 Narrow Bands RAP  3-19
IQ7 DADH, Document Glass and Scanner RAP. 3-19
IQ8 Skew RAP  3-20
IQ9 Unacceptable Received Facsimile Image Quality RAP 3-22
IQ10 Image Quality Improvement RAP. 3-23
IQ11 Light Copies RAP . 3-24
IQ12 Barber Pole Deletions / Developer Leakage RAP 3-29
IQ13 Cockle Deletion RAP 3-32
Image Quality Specifications
IQS 1 Solid Area Density. 3-33
IQS 2 Background. 3-34
IQS 3 Fusing . 3-35
IQS 4 Resolution . 3-35
IQS 5 Skew . 3-36
IQS 6 Copy / Print Defects  3-37
IQS 7 Registration. 3-38
IQS 8 Magnification. 3-39
REPs 1 - Standby Power
REP 1.1 Power and Control Assembly 4-5
REP 1.2 Wiring Harness Repairs  4-9
REP 1.3 Molex SL Connectors 4-9
REP 1.4 Male Hirose DF1B Connectors . 4-12
REP 1.5 AMP EI Connectors  4-14
REP 1.6 Hirose DF11 Connectors  4-16
REP 1.7 AMP CT Connectors . 4-17
REP 1.8 Door Interlock Switch 4-18
REP 1.9 LVPS and Base Module 4-19
REP 1.10 HVPS  4-20
REP 1.11 Molex Mini-Fit Junior Connectors . 4-22
REPs 2 - User Interface
REP 2.1 User Interface Assembly. 4-25
REP 2.2 User Interface Touch Screen PWB. 4-26
REP 2.3 User Interface Control PWB 4-27
REP 2.4 User Interface Touch Screen 4-28
REPs 3 - Machine Run Control
REP 3.1 IOT PWB. 4-29
REP 3.2 Hard Disk Drive. 4-30
REP 3.3 Software Module. 4-31
REP 3.4 Single Board Controller and Power Distribution PWBs. 4-33
REPs 4 - Main Drives
REP 4.1 Main Drive Module (35-55 ppm) . 4-37
REP 4.2 Main Drive PWB (35-55 ppm). 4-42
REP 4.3 Main Drive Belt, Drive Gears and Idlers (35-55 ppm) . 4-43
REP 4.4 Photoreceptor Drive Gear . 4-44
REP 4.5 Main Drive Module (65-90 ppm) . 4-45
REP 4.6 Main Drive PWB (65-90 ppm). 4-49
REP 4.7 Main Drive Belts, Drive Gears and Idlers (65-90 ppm) . 4-52
REPs 5 - DADH
REP 5.1 Top Cover Assembly. 4-55
REP 5.2 Top Access Cover Assembly  4-56
REP 5.3 Feed Assembly . 4-57
REP 5.4 Input Tray Assembly . 4-58
REP 5.5 Baffle Assembly  4-59
REP 5.6 Takeaway Roll Assembly 4-61
REP 5.7 Duplex Solenoid 4-62
REP 5.8 Takeaway and CVT Sensor  4-64
REP 5.9 Length Detect Sensors . 4-65
REP 5.10 Registration Sensor  4-66
REP 5.11 Exit Sensor 4-67
REP 5.12 DADH Counterbalance . 4-68
REP 5.13 Exit Roll Assembly  4-69
REP 5.14 Feed Roll Assembly  4-70
REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt. 4-72
REP 5.16 Document Width Sensor . 4-74
REP 5.17 Input Tray Static Eliminator. 4-75
REP 5.18 Exit Roll Idler. 4-76
REP 5.19 DADH Removal. 4-77
REP 5.20 Mylar Guide Strip  4-78
REPs 6 - ROS
REP 6.1 ROS  4-79
REPs 7 - Paper Supply
REP 7.1 Tray 1 and Tray 2 Removal  4-81
REP 7.2 Tray 3 and Tray 4 Removal (W/O TAG 151)  4-82
REP 7.3 Tray 3 and Tray 4 Elevator Motor (W/O TAG 151) . 4-83
REP 7.4 Tray 3 and Tray 4 Elevator Cables (W/O TAG 151) . 4-84
REP 7.5 Bypass Tray and Left Hand Door Assembly . 4-86
REP 7.6 Tray 1 and Tray 2 Paper Guides. 4-87
REP 7.7 Tray 3 and Tray 4 Stack Height Sensor (W/O TAG 151) 4-88
REP 7.8 Tray 3 and Tray 4 Stack Limiter (W/O TAG 151) 4-89
REP 7.9 Tray 3 and Tray 4 Home Switch (W/O TAG 151) . 4-90
REP 7.10 HCF Control PWB (W/O TAG 151). 4-91
REP 7.11 Tray 3 and Tray 4 Elevator Damper and Gears (W/O TAG 151) 4-92
REP 7.12 Tray 1 and Tray 2 Paper Size Cams. 4-94
REP 7.13 Tray 5 Empty Sensor  4-95
REP 7.14 Tray 5 Stack Height Sensor  4-96
REP 7.15 Tray 5 Down Sensor . 4-97
REP 7.16 Tray 5 Elevator Motor Assembly. 4-98
REP 7.17 Tray 5 Upper Limit Switch. 4-100
REP 7.18 Tray 5 Down Limit Switch . 4-100
REP 7.19 Un-docking and Docking Tray 5 4-101
REP 7.20 Tray 1 and Tray 2 Lift Gear Assembly  4-104
REP 7.21 Tray 5 Elevator Rack Assembly 4-105
REP 7.22 Tray 3 and Tray 4 Removal (W/TAG 151)  4-107
REP 7.23 Tray 3 and Tray 4 Elevator Motor (W/TAG 151) . 4-109
REP 7.24 Tray 3 and Tray 4 Elevator Cables (W/TAG 151) . 4-110
REP 7.25 Tray 3 and Tray 4 Stack Height Sensor (W/TAG 151) 4-112
REP 7.26 Tray 3 and Tray 4 Home Sensor (W/TAG 151)  4-113
REP 7.27 HCF Control PWB (W/TAG 151). 4-114
REP 7.28 Tray 3 and Tray 4 Elevate Damper Assembly (W/TAG 151)  4-115
REP 7.29 Tray 5 Elevator Tray Guides . 4-116
REPs 8 - Paper Transport
REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly . 4-119
REP 8.2 Tray 3 Paper Feed Assembly (W/O TAG 151) . 4-119
REP 8.3 Tray 4 Paper Feed Assembly (W/O TAG 151) . 4-121
REP 8.4 Registration Transport  4-123
REP 8.5 Registration Clutch 4-126
REP 8.6 Registration Sensor and Wait Sensor (35-55ppm) . 4-127
REP 8.7 Duplex Transport  4-128
REP 8.8 Duplex Motor and Drive Belts . 4-129
REP 8.9 Bypass Tray Feed Solenoid 4-130
REP 8.10 Tray 3 and Tray 4 Transport Motor (W/O TAG 151) . 4-130
REP 8.11 Tray 3 and Tray 4 Transport Drive Gear (W/O TAG 151). 4-131
REP 8.12 Tray 1 and Tray 2 Transport Drive Belt  4-133
REP 8.13 Tray 3 Transport Assembly (W/O TAG 151). 4-134
REP 8.14 Tray 3 Feed Sensor Actuator (W/O TAG 151) 4-135
REP 8.15 Registration Sensor (65-90 ppm) 4-135
REP 8.16 Tray 1 and Tray 2 Transport Rolls and Bearings 4-138
REP 8.17 Wait Sensor (65-90ppm). 4-139
REP 8.18 Tray 1 and Tray 2 Transport Roll Drives Motor  4-142
REP 8.19 Bypass Tray Feed Head . 4-143
REP 8.20 Bypass Tray Drive Gear . 4-145
REP 8.21 Bypass Tray Feed Roll . 4-146
REP 8.22 Bypass Tray Retard Pad. 4-147
REP 8.23 Bypass Tray Empty Sensor  4-148
REP 8.24 Tray 1 or Tray 2 Feed Sensor. 4-149
REP 8.25 Tray 5 Feed Sensor  4-151
REP 8.26 Registration Drive Roll Assembly . 4-153
REP 8.27 Registration Transport Drive Belt 4-154
REP 8.28 Tray 3 Feed Sensor (W/O TAG 151)  4-155
REP 8.29 Tray 3 Takeaway Roll Assembly (W/O TAG151) . 4-155
REP 8.30 Tray 3 Transport Roll Assembly (W/O TAG 151) . 4-158
REP 8.31 Tray 3 and Tray 4 Transport Roll (W/O TAG 151)  4-160
REP 8.32 Duplex Sensor  4-162
REP 8.33 Tray 5 Transport Drive Belt. 4-164
REP 8.34 Tray 5 Feed Rolls . 4-165
REP 8.35 Tray 1 and Tray 2 Feed Rolls . 4-166
REP 8.36 Tray 5 Feed Motor  4-167
REP 8.37 Tray 5 Transport motor . 4-167
REP 8.38 Tray 5 Takeaway Roller 4-168
REP 8.39 Tray 1 and Tray 2 Retard Roll Friction Clutch  4-170
REP 8.40 Tray 3 Paper Feed Assembly (W/TAG 151) . 4-170
REP 8.41 Tray 4 Paper Feed Assembly (W/TAG 151) . 4-172
REP 8.42 HCF Transport Motor (W/TAG 151) 4-174
REP 8.43 Tray 3 Transport Gear Pulley (W/TAG 151) . 4-175
REP 8.44 Tray 3 Transport Assembly (W/TAG 151)  4-176
REP 8.45 Tray 3 Exit Sensor (W/TAG 151)  4-177
REP 8.46 Tray 3 Takeaway Roll Assembly (W/TAG151) . 4-177
REP 8.47 Tray 3 and Tray 4 Transport Roll (W/TAG 151) 4-179
REP 8.48 Tray 3 Stack Height Sensor (W/TAG 151) 4-181
REP 8.49 Tray 3 Empty Sensor (W/TAG 151) 4-181
REP 8.50 Tray 3 Feed Sensor (W/TAG 151)  4-182
REP 8.51 Tray 4 Stack Height Sensor (W/TAG 151) 4-183
REP 8.52 Tray 4 Empty Sensor (W/TAG 151) 4-184
REP 8.53 Tray 4 Feed Sensor (W/TAG 151)  4-185
REP 8.54 Tray 3 and Tray 4 Feed Assembly Feed Rolls (W/TAG 151) . 4-186
REP 8.55 Tray 3 Paper Guide (W/TAG 151)  4-192
REP 8.56 Tray 4 Paper Guide (W/TAG 151)  4-193
REP 8.57 Tray 3 Transport Clutch Drive Assembly (W/TAG 151)  4-195
REPs 9 - Xerographics
REP 9.1 Waste Toner Bottle Assembly  4-197
REP 9.2 Developer Assembly. 4-198
REP 9.3 Ozone Fan  4-199
REP 9.4 Waste Toner Full Sensor  4-200
REP 9.5 Toner Dispense Module 4-201
REP 9.6 Xerographic Module Latch 4-203
REP 9.7 Developer Paddle . 4-205
REP 9.8 Transfer / Detack Harness 4-205
REP 9.9 Erase Lamp  4-206
REP 9.10 Auger Damper  4-207
REPs 10 - Print Transport and Fusing
REP 10.1 Short Paper Path Assembly 4-211
REP 10.2 Inverter Assembly . 4-213
REP 10.3 Inverter Motor . 4-218
REP 10.4 Inverter Path Solenoid  4-219
REP 10.5 Inverter Nip Solenoid  4-220
REP 10.6 Nip Roll Guide. 4-220
REP 10.7 Upper Baffle Assembly . 4-222
REP 10.8 Nip Split Shaft Assembly  4-223
REP 10.9 Shaft Actuator . 4-225
REP 10.10 Fuser Latch. 4-226
REP 10.11 Inverter Gate. 4-227
REP 10.12 Tri-Roll Shaft Assembly  4-229
REP 10.13 Fuser Web Motor Assembly . 4-232
REP 10.14 Exit Shaft Assembly 4-233
REP 10.15 Intermediate Drive Belt (W/O TAG 114) . 4-234
REP 10.16 Fuser Exit Switch  4-237
REP 10.17 IOT Exit Sensor  4-239
REP 10.18 Inverter Output Guide Assembly. 4-241
REP 10.19 Tri-Roll Nip Split Solenoid. 4-243
REP 10.20 Inverter Sensor . 4-244
REPs 11-110 - 2K LCSS
REP 11.1-110 2K LCSS Covers . 4-245
REP 11.2-110 Input Drive Belt and Paper Entry Transport Motor  4-246
REP 11.3-110 Intermediate Paper Drive Belt . 4-247
REP 11.4-110 Paper Output Drive Belt and Paper Transport Exit Motor . 4-248
REP 11.5-110 Bin 1 Drive Belts  4-249
REP 11.6-110 Tamper Assembly 4-252
REP 11.7-110 Hole Punch Unit, Motor and Sensors  4-253
REP 11.8-110 Stapler Traverse Assembly . 4-255
REP 11.9-110 Staple Head Unit . 4-257
REP 11.10-110 Ejector Assembly Sensors. 4-258
REP 11.11-110 Bin 1 Level Sensors. 4-259
REP 11.12-110 Paddle Wheel Shaft Assembly  4-260
REP 11.13-110 2K LCSS Un-Docking  4-263
REP 11.14-110 2K LCSS PWB. 4-264
REP 11.15-110 Entry Guide Cover . 4-265
REP 11.16-110 Docking Latch Assembly . 4-266
REP 11.17-110 Ejector Belt  4-268
REPs 11-120 - 1K LCSS
REP 11.1-120 1K LCSS Covers 4-269
REP 11.2-120 Input Drive Belt and Transport Motor 1 4-270
REP 11.3-120 1K LCSS Stability Foot  4-271
REP 11.4-120 Paper Output Drive Belt and Transport Motor 2  4-272
REP 11.5-120 Bin 1 Drive Belts  4-273
REP 11.6-120 Tamper Assembly 4-275
REP 11.7-120 Stapler Assembly and SH1 Paper Sensor. 4-276
REP 11.8-120 Ejector Assembly and Sensors 4-278
REP 11.9-120 Bin 1 Upper Level Sensor 4-279
REP 11.10-120 Paddle Wheel Shaft Assembly  4-280
REP 11.11-120 1K LCSS Removal. 4-283
REP 11.12-120 1K LCSS PWB. 4-284
REP 11.13-120 Entry Guide Cover . 4-285
REP 11.14-120 Docking Latch Assembly and Docking Interlock Switch  4-286
REP 11.15-120 Ejector Belt  4-287
REPs 11-171 - HVF
REP 11.1-171 HVF Covers . 4-289
REP 11.2-171 HVF Stapler Assembly. 4-292
REP 11.3-171 Top Tray  4-294
REP 11.4-171 Bin 1 Removal . 4-295
REP 11.5-171 Right Side-Cover Removal  4-296
REP 11.6-171 HVF Ejector Assembly Removal 4-297
REP 11.7-171 Pressing Plate Fingers. 4-301
REP 11.8-171 Front and Rear Support Fingers  4-301
REP 11.9-171 HVF Offset Motor Assembly  4-303
REP 11.10-171 Stacker Idler Rolls 4-304
REP 11.11-171 Front Tamper Motor Assembly  4-305
REP 11.12-171 Bin 1 Elevator Motor Assembly 4-306
REP 11.13-171 HVF and HVF BM Un-Docking  4-307
REP 11.14-171 HVF Top Jam Clearance Guide Assembly  4-308
REP 11.15-171 HVF Rear Tamper Assembly. 4-309
REP 11.16-171 BM Flapper  4-311
REP 11.17-171 BM PWB  4-312
REP 11.18-171 BM Crease Blade Motor  4-314
REP 11.19-171 BM Crease Roll Motor . 4-316
REP 11.20-171 BM Backstop Motor Assembly. 4-317
REP 11.21-171 BM Backstop Assembly . 4-318
REP 11.22-171 BM Entry Roll. 4-321
REP 11.23-171 BM Entry Sensor 4-322
REP 11.24-171 BM Crease Roll Gate Motor. 4-324
REP 11.25-171 BM Compiler Motor and BM Flapper Motor . 4-324
REP 11.26-171 Back Stop Drive Assembly  4-325
REP 11.27-171 BM Staple Heads. 4-327
REP 11.28-171 BM Stapler Bracket Assembly . 4-328
REP 11.29-171 BM Conveyor Belts  4-332
REP 11.30-171 BM Tamper Assembly and Tamper 1 Motor 4-334
REP 11.31-171 HVF Buffer Guide Assembly 4-336
REP 11.32-171 HVF Input Jam Clearance Guide. 4-337
REP 11.33-171 Buffer Pocket Jam Clearance Guide Assembly. 4-337
REP 11.34-171 Inserter Jam Clearance Guide Assembly  4-339
REP 11.35-171 Diverter Exit Gate  4-339
REP 11.36-171 Crease Blade Assembly  4-340
REP 11.37-171 Stacker Driving Shaft Bearings 4-343
REP 11.38-171 HVF Stacker Bin 1 Main Drive Belts  4-344
REP 11.39-171 HVF BM Diverter Gate. 4-345
REP 11.40-171 HVF Input Roll . 4-346
REP 11.41-171 HVF Inserter Guide Roll. 4-347
REP 11.42-171 HVF Buffer Pocket Roll 4-348
REP 11.43-171 HVF Booklet Entrance Roll  4-349
REP 11.44-171 HVF Buffer Lower Roll . 4-350
REP 11.45-171 HVF Buffer Upper Roll . 4-351
REP 11.46-171 HVF Stacker Exit Feed Roll . 4-352
REP 11.47-171 HVF Top Exit Feed Roll . 4-353
REP 11.48-171 Paddle Module Driving Motor Assembly 4-355
REP 11.49-171 Compiler Paddle Module . 4-356
REP 11.50-171 BM Exit Sensor  4-357
REP 11.51-171 Compiler Paper Pusher Motor Assembly. 4-357
REP 11.52-171 BM Crease Rolls, Gears, Clutch and Bearings 4-358
REP 11.53-171 Compiler Paper Pusher . 4-362
REP 11.54-171 Sensor Assembly. 4-363
REP 11.55-171 HVF Power Supply Unit . 4-364
REP 11.56-171 BM Right Hand Cover 4-365
REP 11.57-171 HVF Main PWB 4-367
REP 11.58-171 BM Crease Nip Springs . 4-368
REP 11.59-171 Crease Roll Gate Assembly. 4-370
REP 11.60-171 BM Paper Guide Assembly 4-374
REP 11.61-171 BM Module. 4-376
REP 11.62-171 BM Slide Assembly 4-381
REP 11.63-171 Entry Feed Motor 1  4-384
REP 11.64-171 Bypass Feed Motor 4-384
REP 11.65-171 Buffer Feed Motor 4-385
REP 11.66-171 Exit Feed Motor 2  4-385
REP 11.67-171 Tri-Folder Covers. 4-386
REP 11.68-171 Tri-Folder Drive Assembly . 4-387
REP 11.69-171 Drive Coupling Assembly. 4-390
REP 11.70-171 Tri-Folder Feed Roller and Drive Belt  4-391
REP 11.71-171 Tri-Folder Assist Gate Solenoid. 4-392
REP 11.72-171 Crease Roll Springs. 4-392
REP 11.73-171 Tri-Folder Top Door Cover and Idler Assemblies  4-393
REP 11.74-171 Tri-Folder Roller Assembly and Diverter Solenoid. 4-394
REP 11.75-171 Bin 1 Limit Switches. 4-396
REP 11.76-171 Bin 1 Upper Level Sensor 4-397
REP 11.77-171 Tri-Folder Door Interlock Switches and Sensor . 4-397
REP 11.78-171 Tri-Folder Entry and Assist Gate Sensors . 4-398
REP 11.79-171 Tri Folder Exit Sensor  4-398
REP 11.80-171 Tri-Folder Control PWB . 4-399
REP 11.81-171 Tri-Folder and Bin 2 Tray Harnesses. 4-399
REP 11.82-171 Inserter Undocking. 4-400
REP 11.83-171 Inserter Front and Rear Covers . 4-401
REP 11.84-171 Inserter Motor  4-402
REP 11.85-171 Inserter PWB . 4-402
REP 11.86-171 Inserter Clutch . 4-403
REP 11.87-171 Inserter Top Cover Interlock Switch. 4-404
REP 11.88-171 Left Hand Door Interlock Switch  4-404
REP 11.89-171 Main Tray and Paper Length Sensors. 4-405
REP 11.90-171 Bottom Tray and Paper Sensors . 4-406
REP 11.91-171 Inserter Top Cover and IDG Pickup Sensor  4-407
REP 11.92-171 Inserter Top Left Door and Acceleration Sensor . 4-407
REP 11.93-171 LE and TE Sensors . 4-408
REP 11.94-171 Inserter Bottom Plate Sensor  4-409
REP 11.95-171 Inserter Pickup Assembly and Reverse Feed Roller . 4-410
REP 11.96-171 HVF Fixed and Adjustable Casters . 4-411
REP 11.97-171 Pause to Unload PWB. 4-413
REP 11.98-171 Inserter Idle Roller Assembly. 4-413
REP 11.99-171 Tri-Folder Removal  4-415
REP 11.100-171 Ejector Paddle Assembly (W/TAG V-007). 4-416
REP 11.101-171 Paddle Wheel  4-417
REPs 12 - OCT
REP 12.1 OCT Fingers Install . 4-419
REPs 14 - Scanner
REP 14.1 Scanner  4-421
REP 14.2 Exposure Lamp Inverter and Fuse (W/O TAG 150) . 4-423
REP 14.3 Document Size Sensors (W/O TAG 150) . 4-424
REP 14.4 DADH Closed Switch 4-424
REP 14.5 Scanner PWB (W/O TAG 150) . 4-425
REP 14.6 CVT Glass, Document Glass and CVT Ramp 4-426
REP 14.7 Scan Carriage Home Sensor  4-427
REP 14.8 Input Module Angle Sensor  4-428
REP 14.9 Exposure Lamp. 4-428
REP 14.10 Scan Idler Pulleys . 4-429
REP 14.11 Scan Motor (W/O TAG 150) . 4-430
REP 14.12 Scan Cables . 4-431
REP 14.13 Scanner Drive Belt (W/O TAG 150) 4-434
REP 14.14 Top Cover . 4-435
REP 14.15 Scan Motor (W/TAG 150) . 4-436
REP 14.16 Scan Motor and Scan Carriage Drive Belts (W/TAG 150) 4-436
REP 14.17 Exposure Lamp Inverter (W/TAG 150) . 4-438
REP 14.18 Scan Carriage Ribbon Harness (W/TAG 150) 4-440
REP 14.19 Scanner PWB (W/TAG 150) . 4-441
REP 14.20 Document Size Sensor 1 and Document Size Sensor 2 (W/TAG 150)  4-441
ADJs 3 - Registration
ADJ 3.1 Registration Setup. 4-443
ADJ 3.2 Magnification Adjustment  4-443
ADJs 4 - Machine Lubrication
ADJ 4.1 Machine Lubrication  4-445
ADJs 5 - DADH
ADJ 5.1 DADH Drive Belt Adjustment. 4-451
ADJ 5.2 DADH Height Adjustment 4-452
ADJ 5.3 DADH Skew Adjustment . 4-454
ADJ 5.4 DADH Cleaning Procedure . 4-455
ADJ 5.5 DADH Registration Adjustment . 4-456
ADJ 5.6 DADH Document Pad . 4-456
ADJs 6 - ROS
ADJ 6.1 ROS Window Cleaning Procedure  4-457
ADJ 6.2 ROS Cleaning Procedure 4-458
ADJs 7 - Paper Trays
ADJ 7.1 Tray 3 and Tray 4 Paper Tray Guide Setting (W/O TAG 151)  4-459
ADJ 7.2 Tray 5 Paper Tray Guide Setting. 4-460
ADJ 7.3 Tray 5 Module to Machine Alignment 4-461
ADJ 7.4 Tray 5 Module Tray Alignment  4-463
ADJ 7.5 Tray 3 and Tray 4 Paper Tray Guide Setting (W/TAG 151)  4-464
ADJ 7.6 Tray 5 Stack Height Sensor and Retard Shield. 4-466
ADJs 8 - Paper Feed and Registration
ADJ 8.1 Registration Setup. 4-473
ADJ 8.2 Simplex and Duplex Buckle Timing. 4-473
ADJ 8.3 Tray 3 and Tray 4 Retard Roll Pressure (W/Tag 151). 4-474
ADJ 8.4 Tray 3 and Tray 4 Nudger Roll Pressure (W/Tag 151) 4-475
ADJs 9 - Xerographics
ADJ 9.1 Corotron Cleaning . 4-477
ADJ 9.2 Image Quality Adjustment Routine 4-477
ADJ 9.3 Developer Magnetic Seal Brush Adjustment. 4-478
ADJ 9.4 Xerographics Cleaning  4-482
ADJ 9.5 Optimize Dark and Light Grey Image  4-483
ADJs 10 - Print Transport and Fusing
ADJ 10.1 Inverter Decurler Adjustment. 4-485
ADJs 11-110 - 2K LCSS
ADJ 11.1-110 2K LCSS Bin 1 Level 4-487
ADJ 11.2-110 Machine to 2K LCSS Alignment. 4-487
ADJ 11.3-110 Hole Punch Position. 4-488
ADJ 11.4-110 Motor Drive Belt Tensioning. 4-489
ADJs 11-120 - 1K LCSS
ADJ 11.1-120 1K LCSS Bin 1 Level 4-491
ADJ 11.2-120 Motor Drive Belt Tensioning. 4-491
ADJs 11-171-HVF / HVF BM
ADJ 11.1-171 Machine to HVF/HVF BM, HVF BM to Tri-folder Alignment . 4-493
ADJ 11.2-171 Tri-Folder Paper Size Setting. 4-494
ADJ 11.3-171 Stapler Anvil Alignment  4-495
ADJ 11.4-171 Crease Blade Position 4-498
ADJ 11.5-171 Booklet Tamping  4-501
ADJ 11.6-171 Booklet Compiling Position  4-503
ADJ 11.7-171 Booklet Crease Position. 4-505
ADJ 11.8-171 Booklet Staple Position  4-506
ADJ 11.9-171 Booklet Maker Skew  4-506
ADJ 11.10-171 Motor Drive Belt Tensioning. 4-507
ADJ 11.11-171 Idler Drive Belt Tensioning . 4-508
ADJ 11.12-171 Tri-Folder Fold Adjustment. 4-509
ADJ 11.13-171 HVF Performance Improvement (W/TAG V-006). 4-510
ADJ 11.14-171 BM Diverter Solenoid Position . 4-516
ADJs 14 - Scanner
ADJ 14.1 Optics Cleaning Procedure (W/O TAG 150) . 4-517
ADJ 14.2 Optics Cleaning Procedure (W/TAG 150) . 4-517
PL 1 - Standby Power
PL 1.10 Power and Control Assembly. 5-3
PL 1.15 Main Power Cables 5-4
PL 2 - User Interface
PL 2.10 User Interface  5-5
PL 3 - Machine Run Control
PL 3.22 Single Board Controller PWB Module (1 of 2) . 5-6
PL 3.24 Single Board Controller PWB Module (2 of 2) . 5-7
PL 4 - Main Drive Assembly
PL 4.10 Main Drive Module (65-90 ppm) (1 of 2)  5-8
PL 4.12 Main Drive Module (65-90 ppm) (2 of 2)  5-9
PL 4.15 Main Drive Module (35-55 ppm) (1 of 2)  5-10
PL 4.17 Main Drive Module (35-55 ppm) (2 of 2)  5-11
PL 5 - DADH
PL 5.10 DADH (Complete), Covers, DADH PWB . 5-12
PL 5.15 Feed Assembly (35 ppm). 5-13
PL 5.17 Feed Assembly (40-90 ppm) 5-14
PL 5.20 Top Cover Assembly 5-15
PL 5.25 CVT 5-16
PL 5.30 Baffle Assembly . 5-17
PL 5.35 Input Tray Assembly  5-18
PL 5.40 Document Cover  5-19
PL 6 - ROS
PL 6.10 ROS . 5-20
PL 7 - Paper Supply
PL 7.10 Tray 1 and 2 Assembly  5-21
PL 7.15 HCF Tray 3 and 4 Assembly (W/O TAG 151) (1 of 2) . 5-22
PL 7.17 HCF Tray 3 and 4 Assembly (W/O TAG 151) (2 of 2) . 5-23
PL 7.18 HCF Tray 3 and 4 Assembly (W/TAG 151) (1 of 2) . 5-24
PL 7.19 HCF Tray 3 and 4 Assembly (W/TAG 151) (2 of 2) . 5-25
PL 7.20 Elevator Motor and Control PWB (W/O TAG 151). 5-26
PL 7.21 Elevator Motor and Control PWB (W/TAG 151). 5-27
PL 7.25 HCF Covers (W/O TAG 151) . 5-28
PL 7.26 HCF Covers (W/TAG 151) . 5-29
PL 7.30 Bypass Tray and Left Door Assembly 5-30
PL 7.40 Stand Assembly . 5-31
PL 7.60 Tray 5 Covers  5-32
PL 7.62 Tray 5 Base 5-33
PL 7.64 Tray 5 Guides  5-34
PL 7.68 Tray 5 Lift assembly (1 of 2)  5-35
PL 7.70 Tray 5 Lift assembly (2 of 2)  5-36
PL 8 - Paper Transport
PL 8.10 Main Covers. 5-37
PL 8.11 Front Door Assembly (65-90 ppm) (2 of 3)  5-38
PL 8.15 Registration Transport (35-55 ppm). 5-39
PL 8.17 Registration Transport (65-90 ppm). 5-40
PL 8.20 Duplex Transport (65-90 ppm). 5-41
PL 8.22 Duplex Transport (35-55 ppm). 5-42
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2)  5-43
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2)  5-44
PL 8.30 Tray 3 Paper Feed Assembly (W/O TAG 151)  5-45
PL 8.31 Tray 4 Paper Feed Assembly (W/O TAG 151)  5-46
PL 8.32 Tray 3 Paper Feed Assembly (W/TAG 151)  5-47
PL 8.33 Tray 4 Paper Feed Assembly (W/TAG 151)  5-48
PL 8.35 Tray 3 Transport Assembly (W/O TAG 151) 5-49
PL 8.36 Tray 3 Transport Assembly (W/TAG 151) 5-50
PL 8.40 Tray 5 Feed Assembly (1 of 3). 5-51
PL 8.45 Tray 5 Feed Assembly (2 of 3). 5-52
PL 8.47 Tray 5 Feed Assembly (3 of 3). 5-53
PL 9 - Xerographics
PL 9.10 Waste Toner Bottle Assembly 5-54
PL 9.15 Developer Assembly (65-90 ppm) . 5-55
PL 9.17 Developer Assembly (35-55 ppm) . 5-56
PL 9.20 Xerographic Module and Short Paper Path Assembly (40-90 ppm) 5-57
PL 9.22 Xerographic Module and Short Paper Path Assembly (35 ppm) . 5-58
PL 9.25 Ozone Fan and Photoreceptor Fan . 5-59
PL 10 - Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (35-55 ppm) 5-60
PL 10.10 Fuser Module Assembly (65-90 ppm) 5-61
PL 10.11 Inverter Assembly (1 of 4) 5-62
PL 10.12 Inverter Assembly (2 of 4) 5-63
PL 10.13 Inverter Assembly (3 of 4) 5-64
PL 10.14 Inverter Assembly (4 of 4) 5-65
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs . 5-66
PL 10.20 Inverter Decurler Assembly W/TAG 046/047. 5-67
PL 10.21 OCT Inverter Decurler Assembly W/TAG 148 . 5-68
PL 10.25 Short Paper Path Assembly. 5-69
PL 11 - 2K LCSS
PL 11.2 2K LCSS Covers 5-70
PL 11.4 2K LCSS Docking Latch  5-71
PL 11.6 2K LCSS Hole Punch Unit . 5-72
PL 11.8 2K LCSS Paddle Wheel/Safety Gate. 5-73
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2). 5-74
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2). 5-75
PL 11.14 2K LCSS Paper Entry Transport 5-76
PL 11.16 2K LCSS Tamper Assembly  5-77
PL 11.18 2K LCSS Ejector Assembly . 5-78
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly  5-79
PL 11.22 2K LCSS Bin 0 Entry . 5-80
PL 11.23 2K LCSS Bin 1 Entry . 5-81
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide 5-82
PL 11.26 2K LCSS Electrical  5-83
PL 11 - 1K LCSS
PL 11.100 1K LCSS Covers 5-84
PL 11.102 1K LCSS Docking Latch  5-85
PL 11.104 1K LCSS Paddle Wheel/Safety Gate. 5-86
PL 11.106 1K LCSS Bin 1 Control Components. 5-87
PL 11.110 1K LCSS Paper Entry Transport 5-88
PL 11.112 1K LCSS Tamper Assembly  5-89
PL 11.114 1K LCSS Ejector Assembly . 5-90
PL 11.116 1K LCSS Staple Head Assembly. 5-91
PL 11.118 1K LCSS Bin 0 Entry . 5-92
PL 11.120 1K LCSS Bin 1 Entry . 5-93
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide 5-94
PL 11.124 1K LCSS Electrical  5-95
PL 11 - HVF
PL 11.130 HVF Covers and Docking  5-96
PL 11.135 HVF Stacker  5-97
PL 11.140 HVF Ejector, Pressing and Support (1 of 2)  5-98
PL 11.145 HVF Ejector, Pressing and Support (2 of 2)  5-99
PL 11.150 HVF Main Drives 5-100
PL 11.153 HVF Feed Assembly and Punch (1 of 3) . 5-101
PL 11.155 HVF Feed Assembly and Punch (2 of 3) . 5-102
PL 11.156 HVF Feed Assembly and Punch (3 of 3) . 5-103
PL 11.157 HVF Power and Control . 5-104
PL 11 - HVF Booklet Maker
PL 11.160 HVF BM Module (Complete) 5-105
PL 11.161 HVF BM Entry and Front Cover . 5-106
PL 11.162 HVF BM Tamper Assembly . 5-107
PL 11.163 HVF BM Back Stop Motor 5-108
PL 11.164 HVF BM Back Stop assembly 5-109
PL 11.165 HVF BM Crease Blade Motor  5-110
PL 11.166 HVF BM Crease Rolls Motor and PWB . 5-111
PL 11.167 HVF BM Crease Rolls and Support Leg  5-112
PL 11.168 HVF BM Stapler Assemblies . 5-113
PL 11.169 HVF BM Bin 2  5-114
PL 11 - Inserter
PL 11.175 Inserter Covers  5-115
PL 11.177 Inserter Main Drives (1 of 3)  5-116
PL 11.179 Inserter Main Drives (2 of 3)  5-117
PL 11.181 Inserter Main Drives (3 of 3)  5-118
PL 11 - Tri-Folder
PL 11.190 Tri-Folder Covers. 5-119
PL 11.193 Tri-Folder Drives module . 5-120
PL 11.195 Tri-Folder Top Door Cover Assembly  5-121
PL 11.197 Tri-Folder Main Drives Assembly. 5-122
PL 12 - OCT
PL 12.10 OCT . 5-123
PL 14 - Scanner
PL 14.10 Scanner Module, CVT/Document Glass (W/TAG 150) 5-124
PL 14.15 Electrical Components (W/TAG 150). 5-125
PL 14.20 Scanner Module, CVT/Document Glass (W/O TAG 150) 5-126
PL 14.25 Electrical Components (W/O TAG 150). 5-127
PL 17 - Secure Access
PL 17.00 Secure Access Additions . 5-128
PL 20 - Fax
PL 20.10 Fax PWBs 5-129
PL 25 - Accessories
PL 25.10 Convenience Stapler . 5-130
PL 26 - Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2) 5-131
PL 26.11 Consumables and Tools (2 of 2) 5-132
PL 28 - Covers
PL 28.10 Covers . 5-133
PL 31 - Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 5) . 5-134
PL 31.11 Maintenance/Installation/Removal Kits (2 of 5) . 5-135
PL 31.12 Maintenance/Installation/Removal Kits (3 of 5) . 5-136
PL 31.13 Maintenance/Installation/Removal Kits (4 of 5) . 5-137
PL 31.14 Maintenance/Installation/Removal Kits (5 of 5) . 5-138
PL 31.35 Line 1 Fax Kits . 5-139
PL 31.40 Line 2 Fax Kits . 5-140
Common Hardware . 5-141
GP 1 to GP 9
GP 1 Diagnostics Entry, Facilities and Exit . 6-3
GP 2 Fault Codes and History Files  6-6
GP 3 Service Information  6-7
GP 4 Machine Software  6-9
GP 5 Portable Work Station and Tools . 6-21
GP 6 Screw Usage 6-22
GP 7 Miscellaneous Checks . 6-23
GP 8 Special Tools and Consumables 6-24
GP 9 Secure Diagnostic  6-24
GP 10 to GP 19
GP 10 How to Check a Motor 6-25
GP 11 How to Check a Sensor . 6-27
GP 12 How to Check a Solenoid or Clutch . 6-28
GP 13 How to Check a Switch  6-29
GP 14 How to Switch Off the Machine or Switch On the Machine 6-29
GP 15 How to Set the Machine Configuration. 6-31
GP 16 How to Safely Lift or Move Heavy Modules . 6-31
GP 17 High Frequency Service Items. 6-32
GP 18 Machine Lubrication. 6-32
GP 19 Network Clone Procedure 6-34
GP 20 to GP 29
GP 20 Paper and Media Size Specifications. 6-35
GP 21 Installation Space Requirements . 6-51
GP 22 Electrical Power Requirements  6-53
GP 23 Environmental Data 6-55
GP 24 Customer Administration Tools  6-55
GP 25 First Copy / Print Out Time and Power On / Off Time 6-56
GP 26 Restriction of Hazardous Substances (RoHS) . 6-57
GP 27 Fuser/Xerographic Module End of Life Extension 6-57
GP 28 USB Connection Mode. 6-58
GP 29 Embedded Customer Documentation 6-58
GP 30 to GP 36
GP 30 Copier Only Machine Identification  6-59
GP 31 How to Set the Date and Time. 6-59
GP 32 How to Enable HTTP . 6-60
GP 33 How to Configure the PWS to Ping a Device. 6-60
GP 34 How to Set the IP Address of the PWS 6-61
GP 35 How to Change Ethernet Speed  6-62
GP 36 How to Disable the Firewall of the PWS  6-63
GP 40
GP 40 Glossary of Terms, Acronyms and Abbreviations 6-65
Diagnostic Codes dC001 to dC131b
dC001 Reset Auditron Master PIN 6-73
dC104 Modal Usage Counters  6-73
dC109 Embedded Fax Protocol Report  6-74
dC111 Tag Matrix 6-76
dC131 NVM Read/Write 6-76
dC131a NVM Tables Chain 1 to 10. 6-77
dC131b NVM Tables Chain 12 to 19. 6-102
Diagnostic Codes dC132
dC132 NVM Initialization. 6-105
Diagnostic Codes dC305 to dC905
dC305 UI Test . 6-107
dC312 Network Echo Tests. 6-108
dC314 Network Connectivity Tests . 6-108
dC330 Component Control 6-109
dC604 Registration Setup Procedure 6-122
dC606 Internal Print Test Patterns  6-124
dC640 Video Path Diagnostics 6-125
dC905 TC Sensor Calibration . 6-125
Change Tags
Tags  6-127
Processor Tags . 6-128
DADH Tags . 6-131
2K LCSS Tags. 6-132
1K LCSS Tags. 6-135
HVF Tags  6-136
Tray 6 Inserter Tags  6-137
Tray 5 Tags . 6-138
Fax Tags . 6-139
Plug Jack Locations
PJ Locations 7-3
Wiring Diagrams
Wiring Diagrams 7-31
ACC 1 Foreign Device Checkout  8-3



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