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Lexmark Optra T630 T630n T632 T632n T634 T634n 4060

Tags : LexmarkOptraT63x4060-xxxT6304060-000T630n4060-010T6324060-200T632n4060-210T6344060-400T634n4060-410 
Lexmark Optra T630 T630n T632 T632n T634 T634n 4060 Manuel de service

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Lexmark Optra T630 T630n T632 T632n T634 T634n T63x 4060-xxx Service Manual
Edition: June 1, 2009

Lexmark T630 Non-network 4060-000
Lexmark T630n Network 4060-010
Lexmark T632 Non-network 4060-200
Lexmark T632n Network 4060-210
Lexmark T634 Non-network 4060-400
Lexmark T634n Network 4060-410

Laser notices xi
Safety information . xvii
Preface xx
Definitions . v-xx
General information . 1-1
Maintenance approach 1-1
Options 1-2
Print speed and performance print speed 1-3
Performance 1-3
Time to first print . 1-4
Memory configuration . 1-4
Printer specifications 1-5
Dimensions . 1-5
Operating clearances . 1-6
Power and electrical specifications . 1-6
Electrical specifications 1-6
Acoustics . 1-7
Environment 1-7
Media specifications 1-8
Print area 1-12
Media guidelines 1-12
Paper . 1-12
Envelopes . 1-13
Transparencies . 1-13
Labels 1-13
Tools required 1-14
Acronyms . 1-15
Diagnostic information 2-1
Start 2-1
Messages and error codes . 2-2
Service error codes . 2-2
Sub error codes 2-5
Sub error codes for 9xx and 2xx error codes . 2-5
Base printer sub error codes 2-6
Base printer (fuser) sub error codes . 2-11
Duplex option sub error codes 2-12
Envelope feeder sub error codes . 2-13
User status displays . 2-14
User status messages 2-17
User attendance messages . 2-19
User line 2 link messages . 2-32
Check device connection messages . 2-33
Power-On Self Test (POST) . 2-34
Symptom tables . 2-35
Base printer symptoms . 2-35
High-capacity feeder (2000-sheet) symptoms 2-35
Paper tray symptoms . 2-36
Duplex option symptoms 2-36
Envelope feeder symptoms 2-36
Output expander 2-36
StapleSmart finisher . 2-37
Service Checks . 2-38
5-Bin mailbox service check . 2-38
900 Error Code service check 2-41
950 Error Code service check 2-42
Charge roll service check . 2-43
Cover closed switch/cable service check . 2-44
Dead machine service check . 2-45
Duplex option service check . 2-47
Envelope feeder service check . 2-49
Fuser service checks . 2-52
Cold fuser service check 2-52
Hot fuser service check . 2-54
Fuser solenoid service check 2-55
High-capacity feeder input tray service check 2-56
High-capacity output stacker service check 2-62
Input sensor service check 2-64
Input tray(s) service check . 2-64
Internal tray card/paper size sensing service check . 2-66
Main drive service check 2-68
Main fan service check . 2-69
Operator panel service check 2-70
Operator panel buttons service check 2-70
Operator panel display service check 2-70
Options service check 2-71
Flash Memory Option(s) 2-71
DRAM Memory Option(s) 2-71
Hard Disk Option 2-71
Output bin sensor standard tray service check . 2-72
Output expander service check . 2-72
Paper feed service check . 2-76
Parallel port service check . 2-77
Printhead service check . 2-78
Print quality service check . 2-78
Smart contact assembly service check . 2-85
StapleSmart finisher service check 2-86
Toner sensor service check 2-93
Transfer roll service check . 2-94
Diagnostic aids3-1
Diagnostics mode 3-1
Entering Diagnostic Mode: . 3-1
Available tests . 3-1
Exiting Diagnostics Mode 3-1
Device tests 3-2
Quick Disk Test 3-2
Disk Test/Clean 3-2
Flash Test 3-3
Disabling Download Emulations . 3-3
Duplex tests 3-4
Duplex Quick Test 3-4
Duplex Sensor Test . 3-4
Duplex Motor Test 3-5
Duplex Feed 1 Test . 3-5
Duplex Feed 2 Test . 3-6
Error log . 3-6
Viewing the error log 3-6
Printing the error log 3-7
Clearing the error log . 3-8
Hardware tests 3-8
LCD Test . 3-8
Button Test . 3-8
SDRAM Memory Test . 3-9
ROM Memory Test . 3-9
Parallel Wrap Test 3-9
Input tray tests . 3-10
Input Tray Feed Test . 3-10
Input Tray Sensor Test . 3-10
Output Bin Tests 3-11
Output Bin Test—Standard Bin . 3-11
Output Bin Feed Test 3-11
Feed to All Bins Test . 3-12
Output Bin Sensor Test . 3-12
Finisher Tests for StapleSmart Finisher 3-14
Finisher Feed Tests . 3-14
Finisher Sensor Tests 3-14
Staple Sensor Test 3-15
Cover and Door Sensors 3-15
Pass and Media Sensors 3-15
Bin Level Sensor 3-15
Base Sensor Test . 3-16
Print registration 3-16
Printer setup . 3-17
Setting the page count . 3-17
Viewing the permanent page count 3-17
Maintenance page count 3-17
Setting configuration ID . 3-18
Restore EP Factory Defaults . 3-18
Print tests 3-19
Print quality test pages . 3-20
Printing menu settings page . 3-20
Theory 3-21
Autocompensator operation 3-21
Autoconnect system, paper tray options, envelope feeder—electrical . 3-21
Autoconnect cabling and connectors . 3-21
Duplex Option 3-22
Option microcode 3-22
Paper feed jams 3-22
Paper jams—base printer . 3-23
Paper jams—options . 3-24
Error Message 23x Paper Jam - Check Duplex Option . 3-24
Error Message 24x (x=tray 1 through 5) Paper Jam Check Tray x 3-25
Error Message 250 Paper Jam - Check MP Feeder . 3-25
Error Message 260 Paper Jam - Check Envelope Feeder 3-25
Error Message 27x Paper Jam - Check Bin x 3-25
Error Message 28x Paper Jam (x=StapleSmart finisher) 3-25
Error Message 282 - Check Stapler 3-26
Error Message 283 - Check Stapler 3-26
Repair information. 4-1
Handling ESD-sensitive parts . 4-1
Adjustment procedures 4-2
Duplex motor drive belt adjustment . 4-2
Fuser solenoid adjustment 4-2
Gap adjustment 4-3
Printhead assembly adjustment 4-3
Paper alignment assembly adjustment 4-4
Screw identification table . 4-6
Removal procedures 4-9
Covers removals . 4-9
Left door removal . 4-9
Right cover removal 4-10
Upper front cover removal . 4-12
Laser cover removal . 4-14
Bevel gear removal 4-16
Installation . 4-17
Communications board removal 4-18
Cover closed switch/cable removal 4-19
Developer drive assembly removal 4-20
Frames removals 4-20
EP frame assembly 4-20
Left side frame 4-20
Right side frame . 4-22
Fuser assembly removal 4-23
Fuser cover removal . 4-25
Fuser exit sensor or fuser narrow media sensor removal . 4-28
Fuser lamp removal . 4-28
Fuser transfer plate removal . 4-30
High voltage power supply removal . 4-31
Inner paper deflector assembly removal 4-33
Inner shield removal . 4-34
Input sensor removal . 4-34
Integrated tray autocompensator assembly removal 4-35
Integrated tray autocompensator pick roll assembly removal 4-38
Interconnect board assembly removal . 4-40
Internal tray card (ITC)/Paper size sensing board removal 4-41
Low voltage power supply removal 4-42
Main drive assembly removal 4-44
Main fan removal 4-46
Multipurpose tray/lower deflector assembly removal 4-47
Operator panel assembly removal 4-48
Operator panel bezel removal 4-49
Operator panel cable removal 4-50
Optional 250 or 500-sheet paper tray assembly removal . 4-51
Paper tray autocompensator assembly removal 4-51
Paper tray frame assembly removal . 4-51
Paper tray board removal . 4-51
Paper tray paper out sensor flag removal . 4-51
Paper size spring comb removal 4-51
Outer shield removal . 4-52
Paper alignment assembly removal . 4-52
Paper bin full sensor flag assembly removal . 4-54
Pick roll removal (MPT) . 4-55
Printhead removal . 4-56
Determining which printhead you have . 4-56
Compare the existing printhead with the replacement . 4-57
Installing the printhead air duct . 4-59
Routing the mirror motor cable . 4-60
Perform the printhead assembly adjustment . 4-61
Redrive assembly removal 4-61
Smart contact assembly removal . 4-62
System board removal . 4-62
Toner sensor removal 4-65
Transfer roll assembly removal . 4-65
Upper front cover hinge assembly removal 4-66
Upper paper deflector assembly removal . 4-67
Connector locations . 5-1
Autoconnect . 5-1
Envelope feeder board 5-2
Fuser Board . 5-2
High-capacity output stacker board . 5-3
High voltage power supply 5-4
Interconnect board 5-5
Low voltage power supply 5-6
Output expander control board 5-7
StapleSmart finisher 5-8
System board—non-network . 5-10
System board—network 5-11
Preventive maintenance . 6-1
Safety inspection guide 6-1
Lubrication specifications 6-1
Scheduled maintenance . 6-1
Parts catalog 7-1
How to use this parts catalog . 7-1
Assembly 1: Covers . 7-2
Assembly 2: Frame 1 7-4
Assembly 3: Frame 2 7-6
Assembly 4: Printhead 1 (000/010) 7-10
Assembly 5: Printhead 2 (200/210) 7-11
Assembly 6: Printhead 3 (400/410) 7-12
Assembly 7: Paper feed—autocompensator . 7-13
Assembly 8: Paper feed—multipurpose feeder . 7-14
Assembly 9: Paper feed—alignment . 7-16
Assembly 10: Integrated paper tray—250-sheet 7-18
Assembly 11: Integrated paper tray—500-sheet 7-20
Assembly 12: Drives—Main drive and developer drive . 7-22
Assembly 13: Hot roll fuser 7-24
Assembly 14: Transfer/charging 7-26
Assembly 15: Electronics—power supplies 7-28
Assembly 16: Electronics—card assemblies . 7-30
Assembly 17: Electronics—shields 7-32
Assembly 18: Cabling diagrams 1 . 7-34
Assembly 19: Cabling diagrams 2 . 7-36
Assembly 20: Cabling diagrams 3 . 7-38
Assembly 21: 250-sheet paper tray 7-40
Assembly 22: 500-sheet paper tray 7-44
Assembly 23: Duplex option . 7-48
Assembly 24: Envelope feeder . 7-50
Assembly 25: Output expander . 7-52
Assembly 26: High-capacity output expander 7-56
Assembly 27: 5-bin mailbox7-60
Assembly 28: High-capacity feeder 1 7-64
Assembly 29: High-capacity feeder 2 7-66
Assembly 30: High-capacity feeder 3 7-68
Assembly 31: High-capacity feeder 4 7-70
Assembly 32: High-capacity feeder 5 7-72
Assembly 33: Kiosk—vertical paper adapter7-74
Assembly 34: Kiosk—horizontal paper adapter . 7-76
Assembly 35: StapleSmart finisher I 7-78
Assembly 36: StapleSmart finisher 2 . 7-80
Assembly 37: StapleSmart finisher 3 . 7-82
Assembly 38: StapleSmart finisher 4 . 7-84
Assembly 39: Options . 7-86
Assembly 40: Miscellaneous 7-88
Index I-1
Part number index I-7







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