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Lexmark Optra S 4059

Tags : LexmarkOptraS4059-XXX 
Lexmark Optra S 4059 Manuel de service

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Description

Lexmark Optra S 4059-XXX Service Manual
First Edition: September 2002

Notices and Safety Information.ix
Laser Notices. ix
Safety Information xvii
Preface. xxii
General Information . 1-1
Options 1-4
Maintenance Approach 1-5
Tools Required For Service. 1-5
Acronyms. 1-6
Diagnostic Information . 2-1
Start . 2-1
Service Error Codes2-2
User Status Messages . 2-12
User Error Messages 2-16
Power-On Self Test (POST). 2-24
Symptom Tables2-25
Service Checks . 2-28
Charge Roll Service Check . 2-29
Cover Open Switch/Cable Service Check 2-31
Dead Machine Service Check . 2-32
Duplex Option Service Check2-35
Envelope Feeder Option Service Check . 2-39
Erase Lamp Service Check . 2-46
Fan Service Check2-47
Fuser Service Check 2-48
Fuser Envelope Conditioner Solenoid Service Check . 2-51
Input Sensor Service Check. 2-57
Input Tray(s) Option Service Check . 2-58
High Capacity Feeder Input Tray Service Check . 2-61
Main Drive Service Check 2-73
Operator Panel Service Check. 2-74
Options Service Check. 2-76
Output Bin Sensor Standard Tray Service Check 2-78
Output Expander Service Check . 2-79
Paper Feed Service Check2-86
Parallel Port Service Check . 2-89
Printhead Service Check . 2-89
Print Quality Service Check . 2-91
Smart Cartridge Service Check . 2-102
Serial Port Service Check . 2-104
Toner Sensor Service Check. 2-104
Transfer Roll Service Check . 2-105
Diagnostic Aids 3-1
Diagnostic Mode . 3-1
Device Tests3-2
Quick Disk Test . 3-2
Disk Test/Clean . 3-2
Flash Test . 3-3
Disabling Download Emulations 3-3
Duplex Tests3-4
Duplex Quick Test . 3-4
Duplex Sensor Test 3-5
Duplex Motor Test . 3-5
Duplex Feed 1 Test 3-7
Duplex Feed 2 Test 3-7
Error Log. 3-8
Viewing the Error Log 3-8
Clearing the Error Log 3-8
Hardware Tests3-9
LCD Test 3-9
Button Test 3-9
DRAM Memory Test 3-10
ROM Memory Test . 3-10
Parallel Wrap Test 3-11
SerialWrap Test . 3-12
Input Tray Tests 3-14
Input Tray Feed Test 3-14
Input Tray Sensor Test 3-14
Output Bin Test - Standard Bin 3-15
Output Bin Feed Test3-15
Output Bin Sensor Test 3-16
Output Bin X Sensor Test 3-16
Base Sensor Test 3-17
Print Registration . 3-18
Printer Setup. 3-19
Setting the Page Count 3-19
Viewing the Permanent Page Count 3-19
Maintenance Page Count (2420/2450/2455/3455) . 3-20
Setting Configuration ID3-20
Restore EP Factory Defaults 3-21
Print Tests . 3-22
Print Quality Test Pages3-23
Printing Menu Settings Page 3-24
Autocompensator Operation . 3-25
Autoconnect System, Paper Tray Options, Envelope Feeder and
Output Expander Operations. 3-26
Fuser Operation. 3-27
Paper Feed Jams . 3-29
Repair Information 4-1
Handling ESD-Sensitive Parts. 4-1
Adjustment Procedures 4-2
Duplex Motor Drive Belts 4-2
Fuser Solenoid Adjustment 4-3
Gap Adjustment . 4-3
Printhead Assembly Adjustment. 4-4
Paper Alignment Assembly Adjustment . 4-5
Screw Identification Table 4-7
Removal Procedures. 4-12
Covers . 4-12
Center Pan Assembly4-18
Controller Board 4-19
Developer Drive Assembly4-20
Duplex Board 4-21
Duplex Front Cover Assembly . 4-21
Duplex Front Cover Door . 4-21
Duplex Front Cover Door Switch . 4-21
Duplex Motor 4-22
Engine Board 4-23
EP Frame Assembly. 4-23
Fans . 4-24
Fuser 4-26
Fuser Board . 4-27
Fuser Cover . 4-28
Fuser Detack Fingers 4-29
Fuser Detack Housing Assembly . 4-29
Fuser Transfer Plate. 4-30
Fuser Envelope Conditioner Solenoid . 4-31
Fuser Exit Flag Assembly. 4-31
Fuser Exit Roll Assembly . 4-32
Fuser Lamp . 4-33
Fuser Lower Exit Guide Assembly 4-33
High Voltage Power Supply . 4-34
Inner EMC Shield. 4-35
Inner Paper Deflector Assembly . 4-36
Integrated Tray Compensator Assembly . 4-37
Integrated Tray Compensator Pick Roll Assembly . 4-38
Interconnect Board Assembly . 4-39
Left Side Frame4-41
Low Voltage Power Supply . 4-43
Main Drive Assembly4-44
Main Drive Motor . 4-45
Multipurpose Tray/Lower Deflector Assembly . 4-46
Operator Panel 4-48
Operator Panel Cable/Cover Open Switch Assembly . 4-49
Optional 250/500 Paper Tray Assembly . 4-50
Outer EMC Shield 4-51
Paper Alignment Assembly . 4-52
Paper Input Sensor . 4-53
Paper Size Sensing Board4-54
Pick Roll4-54
Printhead . 4-55
Redrive Assembly 4-56
Right Side Frame. 4-57
Smart Cartridge Contacts 4-58
Toner Sensor4-59
Transfer Roll Assembly 4-60
Upper Paper Deflector Assembly 4-60
Upper Front Cover Hinge Assembly 4-61
Upper Front Cover Interlock Switch Assembly 4-62
Connector Locations 5-1
Low Voltage Power Supply 5-1
High Voltage Power Supply 5-3
Engine Board. 5-4
Fuser Board. 5-11
Interconnect Board . 5-14
Envelope Option Board 5-17
Duplex Option Board 5-19
Autoconnect - Top 5-21
Output Expander Control Board - Level 1 Stepper Motor 5-22
Output Expander Control Board - Level 2 DC Motor 5-24
Preventive Maintenance6-1
Safety Inspection Guide . 6-1
Lubrication Specifications 6-1
Scheduled Maintenance (2420/2450/2455/3455)6-2
Parts Catalog . 7-1
How To Use This Parts Catalog . 7-1
Assembly 1: Covers 7-2
Assembly 2: Frame. 7-6
Assembly 3: Printhead . 7-10
Assembly 4: Paper Feed (Autocompensator)7-12
Assembly 5: Paper Feed - Multipurpose Unit 7-14
Assembly 6: Paper Feed - Alignment7-16
Assembly 7: Paper Feed - Output 7-18
Assembly 8: Integrated Paper Tray - 250 Sheet . 7-20
Assembly 9: Main Drive 7-22
Assembly 10: Developer Drive. 7-24
Assembly 11: Fuser . 7-26
Assembly 12: Transfer . 7-32
Assembly 13: Charging 7-34
Assembly 14: Electronics . 7-36
Assembly 15: 250 Sheet Tray . 7-48
Assembly 16: 500 Sheet Tray . 7-52
Assembly 17: 500/500 Dual Tray . 7-56
Assembly 18: Duplex 7-60
Assembly 19: Output Expander 7-66
Assembly 20: Envelope Feeder 7-70
Assembly 21: High Capacity Feeder 7-74
Assembly 22: Kiosk - Vertical Paper Adapter7-84
Assembly 23: Kiosk - Horizontal Paper Adapter7-86
Assembly 24: Options7-88
Assembly 25: Miscellaneous 7-90
IndexI-1




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